China Standard ZD High-Efficiency Safe and Reliable Performance Horizontal Type Machine Motor AC Torque Gear with Great quality

Product Description

Model Selection

ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

 

Detailed Photos

Product Parameters

Features:
1) Dimensions of motors: 60mm, 70mm, 80mm, 90mm, 104mm can be choosed

2) Reduction ration:
A. 60mm, 70mm, 90mm Strengthen Type, 104mm: 3~200K
B. 80mm: 3~200k & 250~ 2000k(Mid Gearbox)
C. 90mm Normal Type: 3~ 750k

SPECIFICATION FOR AC MOTORS:

MOTOR FRAME SIZE 60 mm / 70mm / 80mm / 90mm / 104mm
MOTOR TYPE INDUCTION MOTOR / REVERSIBLE MOTOR / TORQUE MOTOR / SPEED CONTROL MOTOR
SERIES K series
OUTPUT POWER 3 W / 6W / 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W (can be customized)
OUTPUT SHAFT 8mm / 10mm / 12mm / 15mm ; round shaft, D-cut shaft, key-way shaft (can be customized)
Voltage type Single phase 100-120V 50/60Hz 4P Single phase 200-240V 50/60Hz 4P
Three phase 200-240V 50/60Hz Three phase 380-415V 50/60Hz 4P
Three phase 440-480V 60Hz 4P Three phase 200-240/380-415/440-480V 50/60/60Hz 4P
Accessories Terminal box type / with Fan / thermal protector / electromagnetic brake
Above 60 W, all assembled with fan
GEARBOX FRAME SIZE 60 mm / 70mm / 80mm / 90mm / 104mm
GEAR RATIO MINIMUM 3:1—————MAXIMUM 750:1
GEARBOX TYPE PARALLEL SHAFT GEARBOX AND STRENGTH TYPE
Right angle hollow worm shaft Right angle spiral bevel hollow shaft L type hollow shaft
Right angle CHINAMFG worm shaft Right angle spiral bevel CHINAMFG shaft L type CHINAMFG shaft
K2 series air tightness improved type
Certification CCC  CE  UL  RoHS

 

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Company Profile

 

FAQ

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

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Application: Motor, Machinery, Agricultural Machinery
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Single-Step
Customization:
Available

|

Customized Request

spur gear

How do you ensure proper alignment when connecting spur gears?

Proper alignment is crucial when connecting spur gears to ensure smooth and efficient gear operation. Here’s a detailed explanation of how to ensure proper alignment when connecting spur gears:

  • Visual Inspection: Start by visually inspecting the gears, gear shafts, and associated components for any visible misalignment or damage. Look for signs of wear, uneven tooth engagement, or any abnormalities that may affect alignment.
  • Shaft Alignment: Align the gear shafts accurately before connecting the gears. Proper shaft alignment ensures that the gears are positioned correctly relative to each other. This can be achieved through various alignment techniques, such as using alignment tools, laser alignment systems, or measuring devices. The goal is to ensure parallel or coaxial alignment between the gear shafts.
  • Backlash Adjustment: Adjust the backlash between the gear teeth to achieve proper alignment. Backlash refers to the slight gap between the mating teeth of gears. It is important to maintain an appropriate amount of backlash to allow for smooth gear engagement and minimize the risk of binding or jamming. Follow the manufacturer’s recommendations or industry standards for the recommended backlash range and adjust as necessary during gear installation.
  • Check Gear Mesh: Verify the gear meshing pattern to ensure proper alignment. The gear teeth should mesh smoothly and evenly without any signs of excessive or uneven contact. If there are indications of improper meshing, such as concentrated contact on a specific area of the tooth, it may imply misalignment or other issues that need to be addressed.
  • Shim Adjustment: If misalignment is detected, shimming can be employed to correct it. Shimming involves placing thin metal shims between the gear and the shaft to adjust the positioning and alignment. Shims are available in various thicknesses, allowing for precise alignment adjustments. Careful measurement and selection of the appropriate shim thickness can help achieve the desired alignment.
  • Tightening Bolts: When connecting the gears to the shafts, ensure that the bolts or fasteners are tightened evenly and to the recommended torque specifications. Uneven tightening can introduce misalignment or uneven load distribution, leading to gear misalignment and potential issues.
  • Post-Installation Verification: After connecting the gears, perform a final verification of the alignment. Rotate the gears manually or through the gear system’s intended operation and observe the gear meshing behavior. Look for any signs of abnormal noise, vibration, or irregular tooth engagement. If any issues are detected, further adjustments or inspections may be necessary.
  • Regular Maintenance: Implement a proactive maintenance program that includes periodic inspections and alignment verification. Gears can experience wear or misalignment over time due to factors such as load variations, temperature changes, or prolonged operation. Regular maintenance allows for early detection and correction of alignment issues, ensuring optimal gear performance and longevity.

Proper alignment is essential for maximizing the efficiency, durability, and reliability of spur gear systems. By following these alignment practices and considering the manufacturer’s recommendations, industry standards, and expert advice, you can ensure proper alignment when connecting spur gears.

It’s important to note that the specific alignment techniques and procedures may vary depending on the gear system’s design, size, application, and other factors. Consulting with gear manufacturers, engineers, or alignment specialists can provide further guidance on the recommended alignment practices for your specific gear system.

spur gear

What lubrication is required for spur gears?

The lubrication requirements for spur gears are essential to ensure smooth operation, minimize wear, reduce friction, and dissipate heat. Here’s a detailed explanation of the lubrication needed for spur gears:

Spur gears typically require lubricants that possess specific characteristics to provide effective lubrication. These lubricants should have the following properties:

  • Viscosity: The lubricant should have the appropriate viscosity to create a sufficient lubricating film between the gear teeth. The viscosity should be suitable for the operating conditions, including the load, speed, and temperature. Higher loads and speeds generally require higher viscosity lubricants to maintain an adequate lubricating film.
  • Extreme Pressure (EP) Properties: Spur gears may experience high contact pressures and sliding friction, especially during heavy load conditions. Lubricants with EP additives are necessary to provide enhanced protection against wear and prevent metal-to-metal contact between the gear teeth. EP additives form a protective film on the gear surfaces, reducing friction and extending gear life.
  • Anti-Wear (AW) Properties: Lubricants for spur gears should have anti-wear properties to protect the gear teeth from excessive wear and surface damage. AW additives form a protective layer on the gear surfaces, reducing friction and preventing metal-to-metal contact. This helps prolong the gear life and maintain gear system efficiency.
  • Oxidation and Corrosion Resistance: The lubricant should possess good oxidation resistance to withstand high operating temperatures without deteriorating. It should also provide corrosion protection to prevent rust and corrosion on the gear surfaces, especially in environments with moisture or aggressive contaminants.
  • Compatibility: The lubricant should be compatible with the materials used in the gear system, including the gear material, shafts, and bearings. It should not cause any adverse reactions or damage to the gear components. Consult the gear manufacturer’s recommendations for lubricant compatibility.

The specific type and grade of lubricant needed for spur gears depend on the application, operating conditions, and gear material. Common lubricants used for spur gears include mineral oils, synthetic oils, and grease. Synthetic lubricants are often preferred for their superior performance in terms of viscosity stability, oxidation resistance, and temperature extremes.

When applying lubrication to spur gears, ensure that the lubricant is evenly distributed across the gear teeth. Proper lubrication can be achieved through methods such as oil bath lubrication, oil mist lubrication, or oil application directly onto the gear teeth. The lubrication interval and quantity should be based on the gear system’s operating conditions and the lubricant manufacturer’s recommendations.

Regular inspection and maintenance of the gear system are necessary to monitor the lubricant condition, replenish as needed, and ensure the gears remain properly lubricated throughout their service life.

It is important to consult the gear manufacturer’s guidelines and recommendations, as they may provide specific lubrication requirements and considerations for their gear products.

spur gear

What industries commonly use spur gears?

Spur gears find wide applications across various industries due to their simplicity, efficiency, and versatility. Here’s a detailed explanation of the industries that commonly use spur gears:

  • Automotive Industry: The automotive industry extensively utilizes spur gears in various components and systems. They are commonly found in gearboxes, differentials, transmission systems, and engine timing mechanisms. Spur gears play a crucial role in transferring power and rotational motion between the engine, wheels, and other drivetrain components.
  • Machinery and Manufacturing: Spur gears are widely employed in machinery and manufacturing equipment across different sectors. They are used in conveyor systems, machine tools, printing presses, textile machinery, packaging machinery, and a variety of industrial applications. Spur gears facilitate power transmission and motion control in these systems.
  • Power Generation: Spur gears are essential in power generation systems such as wind turbines, hydroelectric turbines, and steam turbines. They are used to transmit power from the rotor to the generator, converting the rotational motion of the turbine blades into electricity. Spur gears enable efficient power transfer in these renewable energy systems.
  • Robotics and Automation: Spur gears have significant applications in robotics and automation systems. They are used in robotic joints, actuators, and drive systems to control motion and transmit torque accurately and efficiently. Spur gears enable precise movement and force transmission in robotic applications.
  • Aerospace and Aviation: The aerospace and aviation industries utilize spur gears in various applications. They can be found in aircraft landing gear systems, engine components, flight control systems, auxiliary power units (APUs), and other critical equipment. Spur gears play a vital role in transmitting power and controlling movement in these aerospace systems.
  • Marine and Shipbuilding: Spur gears are commonly used in the marine and shipbuilding industry. They find applications in propulsion systems, winches, steering mechanisms, and other equipment that require torque transmission and speed control. Spur gears enable efficient power transfer and maneuverability in marine vessels.
  • Appliances and Household Equipment: Spur gears are present in numerous household appliances and equipment. They are used in washing machines, dishwashers, mixers, food processors, garage door openers, and many other appliances that require rotational motion and power transmission. Spur gears facilitate the efficient operation of these household devices.
  • Power Tools: Spur gears are widely utilized in power tools such as drills, saws, grinders, and sanders. They enable the transmission of power from the motor to the tool’s cutting or grinding components, ensuring efficient and controlled operation. Spur gears contribute to the functionality and performance of power tools.
  • Medical Equipment: Spur gears are used in various medical devices and equipment. They can be found in imaging systems, surgical robots, medical pumps, and other applications that require precise motion control and torque transmission. Spur gears play a critical role in the functioning of medical equipment.
  • Clocks and Watches: Spur gears are a fundamental component in mechanical clocks and watches. They are responsible for accurate timekeeping by transferring rotational motion from the mainspring or oscillator to the hour, minute, and second hands. Spur gears have historical significance in timekeeping mechanisms.

These are just a few examples of the industries where spur gears are commonly used. Their simplicity, reliability, and efficiency make them a popular choice in a wide range of applications, enabling power transmission, motion control, and precise operation in diverse industrial sectors.

China Standard ZD High-Efficiency Safe and Reliable Performance Horizontal Type Machine Motor AC Torque Gear with Great qualityChina Standard ZD High-Efficiency Safe and Reliable Performance Horizontal Type Machine Motor AC Torque Gear with Great quality
editor by Dream 2024-05-03

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spur gears

As one of leading spur gears manufacturers, suppliers and exporters of mechanical products, We offer spur gears and many other products.

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Manufacturer supplier exporter of spur gears.

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